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MMK Launches New Sinter PlantMMK Launches New Sinter Plant Magnitogorsk Iron and steel Works commissioned sinter plant No 5, the only 1 of its type in Russia, within the presence of Russian President Vladimir Putin. the facility has a capability of up to million tonnes of sinter per year. the brand new sinter plant is geared up with state-of-the-art gadget, permitting it to obtain exceptional sinter, and it operates the usage of the optimum available applied sciences. The cost of contract gadget presented by way of Sinosteel equipment & Engineering Co Ltd, amounted to billion rubles. total capital investments within the sinter plant complicated, including construction and installation works, amounted to around 30 billion rubles.
The sintering area of sintering machines no 1 and No 2 that are part of the new sinter plant is 300 sq m for every sinter line, the peak of the sintering layer is 700 mm. For assessment: At sintering plant No 4, which might be decommissioned with the launch of the fifth, the sintering enviornment is ninety sq m and the layer top is 280-290 mm. The quantity of first-class particles (0-5 mm pieces) produced at the new sinter plant may be decreased from 10% to five%. The potential of the brand new unit is tonnes of sinter per hour.
the new sinter plant is geared up with 19 high-effective atmosphere-insurance policy devices. each and every sintering computer includes a sulphur recovery unit and a equipment for the recirculation of sinter gases, which ensures the purification of the total quantity of exhaust gases. The sulphur restoration unit contains a two-section electric filter (filth cleansing) and an absorption tower which uses lime answer (for the cleansing of sulphur compounds). Sulphur restoration contraptions are capable of cleansing up to mln m3/hour of sinter gases with 99% efficiency rate for dust and ninety eight% effectivity cost for sulphur dioxide. additionally, in terms of environmental facilities on the plant, there are eleven air-cleansing techniques which trap industrial dust which is then lower back to sinter construction, which have a cleaning efficiency of greater than ninety nine%. Launch of the sulphur recuperation units at full capability, and the resulting sludge deposit from the devices effects within the production of a marketable gypsum. The water circulating give system of the sinter plant allows for the collection, elimination and reuse of waste water from the commercial website.
The commissioning of the brand new sinter plant will make it viable to decommission the old-fashioned machine at sinter plant No 4. in consequence, it might be viable to obtain: A twofold reduction in filth emissions (with the aid of 2,a hundred tonnes per yr), a fourfold discount in sulphur dioxide emissions (via 3,500 tonnes per year) and a sixteenfold reduction in benzapyrene emissions a reduction in discharges of pollutants into the water circulating give gadget by way of 600 tonnes per yr a discount in waste at the slurry deposit of the sintering plant by 13,750 tonnes per year
When working at full capacity, sinter plant No 5 should be in a position to produce million tonnes of stabilised cooled sinter per 12 months, with a purpose to provide the MMK blast furnace plant with remarkable uncooked substances and will enhance the effectivity of sinter and blast furnace production. Working circumstances for MMK sinter worker's will improve because of the environmental facilities at the new sinter plant.
source : Strategic research Institute, SteelGuru